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Tube Cleaning Equipment

 

We are a well established manufacturer of tube cleaning equipment, Electric Motor Units is a Self - Contained Portable Units mounted on Wheel tube cleaning machine, that includes wire brushes, tool head cutters, electrical tube cleaners and the Fan Cooled and continuously rated the Standard Speed is 2800 RPM on 50 Hz Supply Voltage as required more Precise, effective and cost-saving are the Tube Cleaning Equipment offered.

Motors are available in enclosed system as well as in open system (i.e. Without covering of above motor.

 
Model No. Motor H. P. Speed (RPM) Electric Supply.
DTC -10 1.0 1400 440 V, 3 Phase, 50 Hz
DTC - 30 3.0 2800 440 V, 3 Phase, 50 Hz
DTC - 50 5.0 2800 440 V, 3 Phase, 50 Hz
DTC - 75 7.5 2800 440 V, 3 Phase, 50 Hz
 
dolphin Flexible Shaft

FLEXIBLE SHAFTS : Transmit constant Torque / Power from the Electric Motor Unit to the Tool head and Brushes in the Tube.

OUTER CASING : Is Flexible, made out of Galvanized Steel Strip and provided with Special Steel anti - friction lining for the entire length.

INNER CORE : Is Double wound in opposing layer made out of High Tensile - Spring Steel Wires and passed through Stress relieving process, made to absolute vibration free performance and continuous.

CONNECTIONS : Suitable Motor Connection at One End and Hand pieces Double Ball Bearing Hand Piece with Threaded Spindle for Tool Head or Brush at other end.

The size of the Flexible Shaft is based on Internal Diameter (I. D.) of the Tube. The Length of Flexible Shaft required is the addition of the Length of the Longest Tube + (plus) Distance between the Mount of Tube and the Position of the Electric Motor Unit. It is necessary that Flexible Shaft must be straight in length before starting the Electric Power Unit.

TUBE CLEANERS MACHINES AND FLEXIBLE SHAFTS FOR SUGAR MILLS, JUICE HEATERS, EVAPORATORS AND BOILERS:
INNER CORE DIA
MM (INCH)
6.4MM
(1/4")
9.5MM
(3/8)
11.0 MM
(7/16)
13MM 15MM 19.0 MM
(3/4)
OUTER CASING
MM (INCH)
14.5 MM
(0.57")
19.0 MM
(3/4)
22.0 MM
(7/8)
24.0 MM
(15/16)
29.0 MM
(1.14)
33.0 MM
(1.3)
LENGTH AS REQUIRED
Mtrs. Feet Sr. No. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO.
6.0 20.0 1 DFS-101-20 DFS-102-20 DFS-104-20 DFS-105-20 DFS-106-20 DFS-107-20
7.5 25.0 2 DFS-101-25 DFS-102-25 DFS-104-25 DFS-105-25 DFS-106-25 DFS-107-25
8.0 27.0 3 DFS-101-27 DFS-102-27 DFS-104-27 DFS-105-27 DFS-106-27 DFS-107-27
9.0 30.0 4 DFS-101-30 DFS-102-30 DFS-104-30 DFS-105-30 DFS-106-30 DFS-107-30
10.0 33.0 5 DFS-101-33 DFS-102-33 DFS-104-33 DFS-105-33 DFS-106-33 DFS-107-33
12.0 40.0 6 DFS-101-40 DFS-102-40 DFS-104-40 DFS-105-40 DFS-106-40 DFS-107-40
15.0 50.0 7 DFS-101-50 DFS-102-50 DFS-104-50 DFS-105-50 DFS-106-50 DFS-107-50
18.0 60.0 8   DFS-102-60 DFS-104-60 DFS-105-60 DFS-106-60 DFS-107-60
20.0 65.0 9   DFS-102-65 DFS-104-65 DFS-105-65 DFS-106-65 DFS-107-65
25.0 82.5 10   DFS-102-82 DFS-104-82 DFS-105-82 DFS-106-82 DFS-107-82
30.0 100.0 11   DFS-102-100 DFS-104-100 DFS-105-100 DFS-106-100 DFS-107-100
Spare Inner Core Per Meter   DIC-102 DIC-104 DIC-105 DIC-106 DIC-107
Spare Outer Casing Per Meter   DOC-102 DOC-104 DOC-105 DOC-106 DOC-107
Spare Hand Piece   DHP-102 DHP-104 DHP-105 DHP-106 DHP-107
 
TUBE CLEANERS BRUSHES FOR SUGAR MILLS, JUICE HEATERS, EVAPORATORS AND BOILERS.

STANDARD DUTY TURK HEAD : Standard Duty Turk Head Brushes are typically used for Burnishing of Tubes after Scale has been removed or for Light to Medium Scale.

HEAVY DUTY TURK HEAD : Heavy Duty Turk Head Brushes is used for Boilers, Evaporators, Juice Heaters and Vacuum Pans to remove Medium to Heavy Scale.
** While Ordering please state that whether it is Standard Duty or Heavy Duty.

DOUBLE SPIRAL BRUSH : For removing Thin Scale or Carbon.

SINGLE SPIRAL BRUSH : For removing Very Thin Carbon Scale or Soot.

DWBA BRUSH : For the removal of Medium to Heavy Duty Scale commonly found in Boiler Tubes, Juice Heaters and Vacuum Pans.
Designed with Dual directional fitting, this Tool can be combined with Tool heads to offer Clearing and Polishing operations in Evaporator Tubes.

Size Turk Head Brush Model No. Double Spiral Brush Model No. Single Spiral Brush Model No. WBA Brush Model No.
inch mm
1.1/4 31.7 DTH - 10 DDS - 10 DSS - 10 DWBA - 10
1.3/8 35.0 DTH - 11 DDS - 11 DSS - 11 DWBA - 11
1.1/2 38.1 DTH - 12 DDS - 12 DSS - 12 DWBA - 12
1.5/8 41.3 DTH - 13 DDS - 13 DSS - 13 DWBA - 13
1.3/8 44.4 DTH - 14 DDS - 14 DSS - 14 DWBA - 14
1.7/8 47.6 DTH - 15 DDS - 15 DSS - 15 DWBA - 15
2 50.8 DTH - 16 DDS - 16 DSS - 16 DWBA - 16
2.1/8 54.0 DTH - 17 DDS - 17 DSS - 17 DWBA - 17
2.1/4 57.1 DTH - 18 DDS - 18 DSS - 18 DWBA - 18
2.3/8 60.3 DTH - 19 DDS - 19 DSS - 19 DWBA - 19
2.1/2 63.5 DTH - 20 DDS - 20 DSS - 20 DWBA - 20
2.5/8 66.7 DTH - 21 DDS - 21 DSS - 21 DWBA - 21
2.3/4 70.0 DTH - 22 DDS - 22 DSS - 22 DWBA - 22
2.7/8 73.0 DTH - 23 DDS - 23 DSS - 23 DWBA - 23
3 76.2 DTH - 24 DDS - 24 DSS - 24 DWBA - 24
3.1/8 79.2 DTH - 25 DDS - 25 DSS - 25 DWBA - 25
3.1/4 82.5 DTH - 26 DDS - 26 DSS - 26 DWBA - 26
3.3/8 85.7 DTH - 27 DDS - 27 DSS - 27 DWBA - 27
3.1/2 88.9 DTH - 28 DDS - 28 DSS - 28 DWBA - 28
3.5/8 92.1 DTH - 29 DDS - 29 DSS - 29 DWBA - 29
3.3/4 95.2 DTH - 30 DDS - 30 DSS - 30 DWBA - 30
3.7/8 98.4 DTH - 31 DDS - 31 DSS - 31 DWBA - 31
4 101.6 DTH - 32 DDS - 32 DSS - 32 DWBA - 32
 
TUBE CLEANERS CUTTER HEADS FOR SUGAR MILLS, JUICE HEATERS, EVAPORATORS AND BOILERS.
Model No. Tube I. D. Cutter Wheel Model No. Spare Spindle Model No.
inch. mm
H - 10 1.1/4 31.9 DCW - 1 DSS - 1
H - 11 1.3/8 32.9 DCW - 1 DSS - 1
H - 12 1.1/2 38.1 DCW - 1 DSS - 1
H - 13 1.5/8 41.3 DCW - 2 DSS - 2
H - 14 1.3/4 44.4 DCW - 2 DSS - 2
H - 15 1.7/8 47.6 DCW  - 2 DSS - 2
H - 16 2 50.8 DCW - 2 DSS - 2
H - 17 2.1/8 54.0 DCW - 2 DSS - 2
H - 18 2.1/4 57.1 DCW - 3 DSS - 3
H - 20 2.1/2 63.5 DCW - 3 DSS - 3
H - 22 2.3/4 70.0 DCW  - 4 DSS - 4
H - 24 3 76.2 DCW - 4 DSS - 4
H - 26 3.1/4 82.5 DCW - 5 DSS - 5
H - 28 3.1/2 88.9 DCW - 5 DSS - 5
H - 30 3.3/4 95.2 DCW - 6 DSS - 6
H - 32 4 101.6 DCW  - 6 DSS - 6
H - 10 1.1/4 31.9 DCW - 1 DSS - 1
 
DTC - TUBE CLEANING MACHINES AND ACCESSORIES FOR CHILLERS, CONDENSERS, EVAPORATORS AND HEAT EXCHANGER.
dolphin DTC TUBE CLEANING MACHINES are Compact, Self - Contained, roll anywhere Units that can be used in Confined Areas. Operation trough a Foot Switch ensures the need for One Operator. The Brushes or other Cleaning Tools are rotated through the Tube at the Tip of the Flexible Shaft, Water simultaneously Flushes out loosened deposits leaving Tubes cleaned. Nylon Flexible Shaft ensures use in Bend Tubes. All Models are supplied with Mobile Trolley, Tool Storage Box, Single Direction Foot Switch (Optional 2 Direction Foot Switch)
Features :

* Stainless Steel Construction - Longer Life.
* Interchangeable Cleaning Tools - Versatile.
* Simple to Operate - Minimum Training required.
* Flexible Shaft can be easily disconnected without need for any Tools.
* Large Wheels - easy to move
* Simultaneous Water Flush - remove deposits.
* Foot Switch Operation makes it convenient for Operation.
 
Tube I. D. Tube Cleaner Model No. Motor Power Motor Speed RPM Weight Dimension
inch. mm HP KW Ibs. Kgs. Height Wide Deep
1/4 - 1 6.4 - 25.2 DTC - 4 1/2 0.40 870 66 30 37"(940) 20"(505) 17"(432)
1/4 - 1 6.4 - 25.2 DTC - 5 3/4 0.60 870 66 30 37"(940) 20"(505) 17"(432)
1 & Up 25.4 & Up DTC - 4X 1 0.75 1740 66 30 37"(940) 20"(505) 17"(432)
1 & Up 25.4 & Up DTC - 4X - 2A 2 1.50 1740 97 44 37"(940) 20"(505) 17"(432)
All Units available in your choice of a) 110 V 60 Hz, b) 110 V 50 Hz, c) 220 V 60 Hz, d) 220 V 50 Hz, (Please Specify while Ordering)
 
DTC - TUBE CLEANING SYSTEMS
MODEL T4 - 25
Model T4 - 25 Chiller Tube Cleaning Systems : This represents our Most Commonly used packages for Throne, Corner, York, McKay and other Units.
Contents : 1 DTC - 4 Tube Cleaning Machine, 2 NFS - 703 - 25 Flexible Shaft, 40 Nylon Brushes (Specify Size), 2 TBT - 203, 204, 205 or 206 Buffing Tool (Specify Size), 8 Replacement Blade for Buffing Tool, 1 Repair Kit for Flexible Shaft NFS - 703 Consisting of 4 Drive End Coupling, 4 Tool End Coupling, 1 Crimping Tool with Punch, 1 Flexible Shaft Lubricator and 2 Bottles of Lubricant.
 
DTC – P PORTABLE TUBE CLEANING MACHINES
Features :
* Compact - easy to use.
* Interchangeable Cleaning Tools - Versatile.
* Simple to Operate - Minimum Training required.
* Flexible Shaft can be easily disconnected without need for any Tools.
* Simultaneous Water Flush - remove deposits.
* Foot Switch Activation - Safe Operation.
DTC - P is built for Technicians on the move - used to Clean 1/4" - 1" I. D. Tubes in Chillers, Condensers, Evaporators, Heat Exchangers, The Flexible Shaft rotates at 1440 RPM as water feeds through the Nylon Casing to the Cleaning Tool. As the Tool removes the deposits, the water flow flushes them out. A Solenoid Valve ensures that Water flows only when the Machine is running.
Tube I. D. Tube Cleaner  Motor Power Motor Speed  Weight Dimension
inch. mm Model No. HP KW RPM Ibs. Kgs. Height Wide Deep
1/4 - 1 6.4 - 25.2 DTC - P 1/2 0.40 1440 44 22 9.5"(241) 10.3/8"(264) 18"(457)
All Units available in your choice of a) 110 V 60 Hz, b) 110 V 50 Hz, c) 220 V 60 Hz, d) 220 V 50 Hz, (Please Specify while Ordering)
 
dolphin NYLON FLEXIBLE SHAFTS :


Shaft Model Aluminium Cap Colour Code
D 701 Gold
D 702 Black/Red
D 703 Red
D 704 Blue
 
Nylon Flexible Shafts with Galvanized Inner Core.
When Ordering Nylon Flexible Shaft and Accessories, each item should be ordered for Specific Tube / Pipe Size or Size Range. Shafts have Colour Coded durable Aluminum Caps for easy identification. Galvanized Inner Core ensures our Shafts have Longest Life, Flexibility and Resistance for Corrosion.
To Order Flexible Shaft's, determine Tube I.D.s and Length of the Longest Tubes. Order Flexible Shafts to correspond with Tube I.D.s and Lengths.
 
DOLPHIN CLEANING TOOLS 1/4" - 1" (6.4 - 25.4MM) :

DOLPHIN CLEANING TOOLS


BRUSHES :

Nylon Brushes : Recommended for removing Soft deposits (Mud, algae, etc.) in Straight Ferrous and Non Ferrous Tubes (Copper, Stainless, Brass, etc)

Stainless Steel Brushes : Recommended for removing Soft and Light Scale deposits in Straight Ferrous Tubes (Stainless Steel, Carbon Steel) Brass Brushes : Recommended for removing Soft and Light Scale deposits in Straight Ferrous and Non Ferrous Tubes. Brush should be (Stainless Steel, Brass, Copper, etc.

 
Brush O. D. Nylon Brushes Stainless Steel Brushes Brass Brushes Threading Coupling
inch mm
1/4 6.4 DN - 250 DSS - 250 DB - 250 8 - 32 F DP - 1(8.32 m X 8.32 M)
5/16 7.9 DN - 312 DSS - 312 DB - 312 8 - 32 F DP- 1(8.32 m X 8.32 M)
3/8 9.5 DN - 375 DSS - 375 DB - 375 12 - 24 F DP - 2(8.32 m X 12.24 M)
7/16 11.1 DN - 437 DSS - 437 DB - 437 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
1/2 12.7 DN - 500 DSS - 500 DB - 500 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
9/16 14.3 DN - 562 DSS - 562 DB - 562 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
5/8 15.9 DN - 615 DSS - 615 DB - 615 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
11/16 17.5 DN - 687 DSS - 687 DB - 687 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
3/4 19.1 DN - 750 DSS - 750 DB - 750 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
13/16 20.6 DN - 812 DSS - 812 DB - 812 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
7/8 22.2 DN - 875 DSS - 875 DB - 875 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
15/16 23.8 DN - 937 DSS - 937 DB - 937 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
1 25.4 DN - 1000 DSS - 1000 DB - 1000 1/4 - 28 M DP - 2(8.32 m X 12.24 M)
1/4 6.4 DN - 250 DSS - 250 DB - 250 8 - 32 F DP - 1(8.32 m X 8.32 M)
Note : Brush should be equal to or 1/16" (1.6mm) Smaller then Tube I.D. 9/16" - 1" (14.3-25.4mm) Brushes can be used for both Clockwise and Counterclockwise rotation.
 
ADJUSTABLE BUFFING TOOLS :
Stainless Steel Wire Buffing Tools are used for removing Light to Medium Scale deposits or finishing tube previously roughed out with other Cleaning Tools. They can be used in both Ferrous and Non Ferrous Tubes. Buffing Tools can be used in Clockwise Directions and cannot be used in internally Buffing Tools
 
Tube I.D. Buffing Tool Buffing Tool with Drill Tip Replacement Blades Adjusting Tie
inch mm
5/16 - 3/8 7.9 - 9.5 DBT - 203 DBT - 203 DT DBT - 207 DBT - 209
3/8 - 1/2 9.5 - 12.7 DBT - 204 DBT - 204 DT DBT - 207 DBT - 209
1/2 - 9/16 12.7 - 14.3 DBT - 205 DBT - 205 DT DBT - 208 A DBT - 209
5/8 - 1 15.9 - 25.4 DBT - 206 DBT - 206 DT DBT - 208 B DBT - 209
 
 
 
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